Service 01
Cut & Sew
Full-package cut, make and trim for knit and woven garments — from first marker to finished, pressed and poly-bagged unit.
Our cut-and-sew lines run knit and woven constructions across single-ply and lay planning, with CAD marker optimisation that keeps fabric utilisation above 90%. Every bundle is tracked by bundle ticket from spreading to finishing, so a quality claim can always be traced to the operator, machine and lot. We work to client tech packs and can ghost-produce under your brand or our Eco Vira label.
- Fabric utilisation
- 90%+
- Minimum development run
- 300 pc
- Standard inspection
- AQL 2.5
Benefits
What this changes for your operation.
High fabric yield
CAD marker nesting and single-ply cutting on knits holds utilisation above 90%, lowering the cost per unit you actually pay for.
Traceable quality
Bundle tickets link every defect to operator, machine and lot, so claims are resolved in hours, not weeks.
Flexible volume
Lines run from 300-piece development batches up to full container load production without a re-setup.
Brand-ready finishing
Pressing, poly-bagging and carton planning are built into the line, not bolted on afterwards.
Scope
What is included.
- Lay planning and CAD marker nesting
- Single-ply and multi-ply spreading
- Bundle ticketing and lot traceability
- Flatlock, overlock, lockstitch and coverstitch
- In-line and end-of-line QC checkpoints
- Pressing, poly-bagging and carton planning
- Tech-pack interpretation and sampling
- Ghost production under client brand
Gallery
From delivered installations.
Lay planning and cutting 
Sewing line 
End-of-line inspection
Documentation
Technical downloads.
Related
Disciplines that usually accompany this one.
- 04
Sampling & Development
Proto, fit and sales samples with a documented make-sheet so bulk production is a repeat, not a re-invention.
- 03
Embellishment & Printing
Screen, digital and sublimation printing, embroidery, and bonded trims applied in-house for a single accountability point.
- 05
Private Label & White Label
Ready construction blocks and a managed supply chain so you can launch a line under your own brand without building a factory.
Start with a characterisation campaign.
Four to eight weeks of measurement before any capital decision. Roughly one in seven concludes that no project is justified — and we tell you.