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Eco Vira

Manufacturing service

Cut & Sew Manufacturing

Full-package cut, make and trim for knit and woven garments. Lay planning and CAD marker nesting hold fabric utilisation high; every bundle is tracked from spreading to finishing.

What's included

What Cut & Sew covers

  • Single-ply and multi-ply spreading
  • CAD marker nesting for high fabric yield
  • Flatlock, overlock, lockstitch, cover stitch
  • Bundle ticketing and lot traceability
  • In-line and end-of-line QC
  • Pressing, poly-bagging and carton planning

MOQ

Minimum order quantity

Entry minimum is 30 pieces per style and colour across the range.

Customization

What you can specify

  • Build to your tech pack, or co-develop where the specification is incomplete
  • Single-ply and multi-ply lay planning
  • CAD marker nesting planned before the marker is cut
  • Screen print, DTG, DTF, sublimation and embroidery in-house
  • Woven and heat-transfer neck labels, care labels, hangtags and custom polybags

Sampling

How a sample is produced

  • Pattern drafted or digitised, graded to your size chart and nested on CAD
  • Proto, then fit and salesman samples produced in our development cell
  • Sealed pre-production sample and make-sheet archived under your style code
How sampling works in detail

Quality control

How quality is controlled

  • Fabric checked on the four-point system at intake for shade, weight, width and shrinkage
  • In-line checkpoints at three stages of construction
  • AQL 2.5 final inspection to ANSI/ASQ Z1.4
  • Bundle tickets trace a garment back to operator, machine, shift and fabric lot
Our quality process

Timeline & shipping

Milestones and delivery

  • MOQ (first order)30 pieces per style and colour
  • SamplingProto, then fit sample
  • Bulk productionQuoted per tech pack and decoration
  • Courier or air freight for samples and first runs
  • Sea freight consolidation via Karachi or Port Qasim for bulk
  • FOB, EXW and DDP available; cartons barcoded to your SKU structure
MOQ and lead times

Process

How the engagement runs

  1. 01

    Lay planning

    Marker optimised for yield.

  2. 02

    Cutting

    Single/multi-ply, bundled.

  3. 03

    Sewing

    Tracked bundle by bundle.

  4. 04

    Finishing

    Press, trim, pack.

  5. 05

    Inspect

    AQL final.

  6. 06

    Ship

    Worldwide.

FAQ

Cut & Sew — common questions

What constructions can you sew?+

Knit and woven, single and multi-ply, across standard stitch classes.

Is production traceable?+

Yes — every bundle links to a lot, operator, machine and fabric.

What is the MOQ?+

Entry minimum is 30 pieces per style and colour across the range.