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Eco Vira

Machine park

One campus. Every garment operation under one roof.

A vertically integrated garment factory means cutting, sewing, knitting, embroidery, printing, finishing and packing never leave the building. Machine selection is what makes a specification achievable: feed-off-the-arm for clean side seams, flatlock for chafe-free sportswear, bartack at every stress point, and multi-head embroidery digitised for the exact fabric it will stitch.

Equipment

653 machines across 6 functions.

A representative view of the installed fleet. Every machine is serviced on a documented preventive schedule with logged downtime, needles are controlled and accounted for under a formal needle policy, and operators are certified on the specific machine class they run before they join a production line.

Cutting & CAD

8 units

Lectra

VectorFashion iC70

Qty
2
Speed
Up to 75 m/min cut paths
Application
Single-ply and multi-ply knit/woven cutting
Maintenance
Preventive service every 1,000 h; blade audit weekly

Gerber

Paragon LX

Qty
1
Speed
Up to 6 cm/s cut height
Application
Heavy fleece and towelling lay cutting
Maintenance
Monthly calibration; vacuum belt inspection

Bullmer

Procut S

Qty
1
Speed
Up to 8 cm/s
Application
Spread and cut for large lays
Maintenance
Quarterly head alignment

Lectra

Modaris + Diamino

Qty
4
Speed
Nesting yield > 92%
Application
Pattern digitising and marker nesting
Maintenance
Software on annual licence; station checks monthly

Sewing — Lockstitch

378 units

JUKI

DDL-9000C

Qty
220
Speed
5,000 spm
Application
General garment construction
Maintenance
Daily oil check; service every 6 months

Brother

S-7300A

Qty
140
Speed
4,500 spm
Application
Bottom hems, shoulders, general seams
Maintenance
Daily oil check; service every 6 months

JUKI

AMS-210EN

Qty
18
Speed
2,800 spm
Application
Programmable bartack and label attach
Maintenance
Programme backup; service every 6 months

Sewing — Overlock & Coverstitch

225 units

Pegasus

W562

Qty
95
Speed
7,000 spm
Application
Overlocking of knit seams
Maintenance
Daily lint removal; service every 6 months

JUKI

MF-7923

Qty
60
Speed
6,500 spm
Application
Coverstitch hems for tees and hoodies
Maintenance
Looper timing check; service every 6 months

Kansai

KW-168

Qty
40
Speed
6,000 spm
Application
Flatlock for activewear
Maintenance
Differential feed calibration; service every 6 months

Yamato

AZF-2605

Qty
30
Speed
7,000 spm
Application
Auto-trim overlock for clean finishes
Maintenance
Knife audit monthly

Embroidery

16 units

Tajima

TMBP-S-II

Qty
12
Speed
1,000 spm, 15 colours
Application
Multi-head logo and badge embroidery
Maintenance
Hook clean daily; service every 6 months

Tajima

TMLH-V

Qty
4
Speed
1,000 spm, 12 heads
Application
High-volume cap and garment embroidery
Maintenance
Tension logs per shift

Printing

9 units

M&R

Gauntlet III

Qty
3
Speed
Up to 1,000 pcs/h
Application
Automatic screen printing
Maintenance
Squeegee and platen clean per job

Epson

F2100

Qty
4
Speed
Up to 180 pcs/h dark
Application
Direct-to-garment (DTG)
Maintenance
Head wash daily; ink line purge weekly

Colman

DTF-600

Qty
2
Speed
Up to 12 m²/h
Application
Direct-to-film transfer printing
Maintenance
Powder shaker clean daily

Finishing & Inspection

17 units

Veit

4307

Qty
8
Speed
Continuous
Application
Form finishing and pressing
Maintenance
Steam trap check monthly

Hashima

HASHIMA-630

Qty
3
Speed
Belt 30 m/min
Application
Needle and metal detection
Maintenance
Sensitivity test each shift

Inspec

4-Point

Qty
6
Speed
Manual with digital record
Application
Fabric and final AQL inspection
Maintenance
Calibration every 3 months

Need a specific configuration for your programme? Tell us the construction and volume and we will confirm line allocation and capacity.

Request capacity