Method
From your brief to a shipped carton.
Fourteen stages take an order through our garment factory: inquiry, technical consultation, quotation, pattern making, sampling, fabric sourcing, cutting, printing, embroidery, sewing, in-line and final inspection, finishing, packing and shipping. Each stage has a named owner, a documented output and a checkpoint that must pass before the order moves on — which is how the failure modes common to distributed apparel supply chains are designed out rather than managed after the fact.
Principles
Why the flow is built this way.
Sample and bulk share a floor
The pattern makers and machinists who develop your reference garment are the same people who run your bulk order. No hand-off to a subcontracted workshop, and no gap between what was approved and what a different factory interprets from a tech pack.
A sealed reference governs the run
Graded patterns, an optimised marker, an approved fabric lot, signed-off strike-offs and a sealed pre-production sample form the contract the sewing floor follows. Anything not in that pack is a question to be answered before cutting begins, not an assumption to be made during it.
Nothing skips a checkpoint
Incoming fabric is tested for shrinkage, shade and defects; in-line inspection catches construction drift at the operator; final AQL inspection accepts or rejects the lot before it is packed. A defect found at the cutting table costs a fraction of one found at your distribution centre.
The flow
Fourteen stages, one accountable supplier.
Expand any stage to see exactly what happens, who owns it, what you receive and how long it takes. Stages one to three cover inquiry, technical consultation and quotation; four to six cover pattern making, sampling and fabric sourcing from audited textile mills; seven to eleven cover cutting, printing, embroidery, sewing and inspection; twelve to fourteen cover finishing, packing and shipping with full export documentation.
- 01Day 0
Inquiry
You send a brief, tech pack or reference garment. We respond within one business day. - 021–3 days
Quotation
Costed BOM, MOQ, lead time and re-order terms. A firm quote, not an estimate. - 035–10 days
Sampling
Proto, fit and salesman’s samples in our development cell, with a sealed reference. - 04Parallel
Fabric Sourcing
Audited mills supply organic, recycled and certified fibre with documentation. - 053–5 days
Pattern Making
Graded, sew-ready patterns and a make-sheet the bulk floor follows exactly. - 06Per artwork
Printing
Screen, DTG and sublimation in-house, with 48-hour strike-off approval. - 07Per artwork
Embroidery
Multi-head embroidery with appliqué and consistent registration across the run. - 083–7 days
Cutting
CAD marker nesting and single-ply cutting hold fabric yield above 90%. - 092–4 weeks
Sewing
Balanced lines with bundle ticketing tracing every unit to operator and lot. - 103–5 days
Quality Inspection
In-line checkpoints plus final AQL inspection to your retail standard. - 112–4 days
Packaging
Retail-ready cartons, barcoding and custom labels, hangtags and polybags. - 12Per Incoterm
Shipping
Consolidated freight from Lahore to your DC, 3PL or direct, compliance pack in the carton.
Every programme follows this flow, whether the order is a 30-piece first run or a repeat container load. Tell us where you are — a sketch, a reference garment or a sealed tech pack — and we will map the remaining stages, the lead time and the cost.
Start a programme